#: locale=en ## Action ### PDF PopupPDFBehaviour_84FF232E_E884_D825_41E2_06B24BF6B60D.url = files/RiskAssessment_Form_en.pdf PopupPDFBehaviour_82F9A786_E87C_58E5_41B4_93635E4BABE6.url = files/RiskAssessment_Form_en.pdf PopupPDFBehaviour_12B4E82A_1859_ECDA_41B2_3D33FEFB0B4F.url = files/STHE-Completed%20Datasheet_en.pdf PopupPDFBehaviour_BC9334F7_2353_7EEE_41A8_27B7E56CF2E0.url = files/STHE-Completed%20Datasheet_en.pdf PopupPDFBehaviour_BBF9DAD1_2351_7522_41C0_CB91DDC211E0.url = files/STHE-Completed%20Datasheet_en.pdf PopupPDFBehaviour_12BF76C8_1848_E546_41B1_F1135E1F5A18.url = files/STHE-Completed%20Datasheet_en.pdf PopupPDFBehaviour_F8F95F54_DE6D_E063_41DA_D6A1AED7CD40.url = files/Terminology_en.pdf PopupPDFBehaviour_D2C0332E_E88C_5825_41EC_F3B6F7954621.url = files/Terminology_en.pdf PopupPDFBehaviour_C5933D1A_0BC9_E4FA_419D_715F6C952228.url = files/design_operation_details_en.pdf PopupPDFBehaviour_CEC0CAB0_0BC8_2DC6_41A0_B0C75318211A.url = files/design_operation_details_en.pdf ## E-Learning ### Answer questionOption_8D464A64_0848_6D4E_41A3_66646FCC4FD0.text = Baffles questionOption_778CF618_0849_E4C6_41A7_8F978EF65238.text = Baffles questionOption_480F2B77_0849_E34A_4157_D4E7C93B9DA7.text = Baffles increase the overall heat transfer coefficient on the shell side questionOption_13017B1D_07D8_2CFE_4198_CCFD524DB505.text = Baffles increase the overall heat transfer coefficient on the shell side questionOption_4800FB77_0849_E34A_419D_63591428C247.text = Baffles provide mechanical support to the tubes and help them to be in position questionOption_1300AB1D_07D8_2CFE_418A_DF830D9BB058.text = Baffles provide mechanical support to the tubes and help them to be in position questionOption_13015B1D_07D8_2CFE_4183_41EAF8E27D04.text = Baffles streamline the motion of the fluid in Shell side and hence decreases the turbulence questionOption_4800EB77_0849_E34A_4193_0C9B11A54D76.text = Baffles streamline the motion of the fluid in Shell side and hence decreases the turbulence questionOption_4E8888CB_0858_6D5A_41A1_4A408AB2ED9A.text = Co-current flow, because the temperature of the two fluids converge questionOption_AAA1694D_E1FF_607D_41D6_788BC8BAFFDA.text = Co-current flow, because the temperature of the two fluids converge questionOption_AB000A16_E1FF_23EF_4193_E066CB4470F9.text = Counter-current flow, because the difference of temperature between the two fluids remains constant. questionOption_4E8898CB_0858_6D5A_41A0_E72FE963A211.text = Counter-current flow, because the difference of temperature between the two fluids remains constant. questionOption_8D46BA64_0848_6D4E_417A_61C13072F9C5.text = False questionOption_716B94E1_0848_2546_4145_7B697D7B4000.text = False questionOption_8D467A64_0848_6D4E_4185_DFC51A1C88A3.text = Inlets and outlets questionOption_8ED31850_0848_2D46_4180_50C2CE93466A.text = Inlets and outlets questionOption_8D465A63_0848_6D4A_41A8_2E90741274CE.text = Shell questionOption_8D61DF0D_0848_E4DE_4196_EF3C35F1A2D1.text = Shell questionOption_FA90B8F2_DE9D_6027_41E0_5FC269C4848A.text = Shell side questionOption_201DA92A_0838_2CDA_4184_BF019B26BC84.text = Shell side questionOption_13014B1D_07D8_2CFE_4196_072C50677D6C.text = The most common type of baffle is segmental baffles questionOption_480F3B77_0849_E34A_41A1_167278C54CB9.text = The most common type of baffle is segmental baffles questionOption_B174AF79_0BC8_2346_4170_C53F9F3D5CC2.text = The shell and is drained questionOption_B8DBF834_0848_2CCE_41A6_797D3437DC40.text = The shell and is drained questionOption_CD8F3FF5_0848_234E_4157_7FBC026B9A42.text = The shell and is recirculated questionOption_B1749F79_0BC8_2346_419C_B4907AC355D9.text = The shell and is recirculated questionOption_B1748F79_0BC8_2346_4197_CF65F6D85826.text = The tubes and is drained questionOption_BA3D7081_0848_1DC6_4194_F21C9D4F241A.text = The tubes and is drained questionOption_B174BF79_0BC8_2346_418F_8A4C99790EE2.text = The tubes and is recirculated questionOption_BEAFA5E0_0848_2746_4198_B4C86078999D.text = The tubes and is recirculated questionOption_768C287E_084B_ED3A_4179_4F4CC47E3D04.text = True questionOption_8D46AA64_0848_6D4E_4185_4227E03919A8.text = True questionOption_8FE9E1F0_0848_1F46_41A6_D20A5B340516.text = Tube sheet questionOption_8D466A63_0848_6D4A_419E_517C3FE0DA46.text = Tube sheet questionOption_FBDF7DC0_DE9D_E063_41B8_8F8EAEF28A84.text = Tube side questionOption_201D992A_0838_2CDA_419F_B51DEDB50BB5.text = Tube side questionOption_8C455589_0848_27C6_41A7_598115141D9F.text = Tubes questionOption_8D460A63_0848_6D4A_4160_3434BFAF838C.text = Tubes questionOption_FFA60FC8_DFA4_E063_41E0_59C5FF21B890.text = all of the above questionOption_D2C30E76_E88C_4825_41E6_80655F56CF65.text = all of the above questionOption_C0BAA09B_DFA5_20E5_41E8_7B1E00509926.text = conduction questionOption_D2C3DE76_E88C_4825_41E4_15D1F53E2F42.text = conduction questionOption_FF1A1C38_DFA5_6023_41D8_DF51B8DF6E34.text = conduction and convection questionOption_D2C31E76_E88C_4825_41D4_1C9E0DF97968.text = conduction and convection questionOption_FFEBCFB4_DFA5_6023_41D2_1B5E99A8742A.text = convection questionOption_D2C3CE76_E88C_4825_41EA_9516BDD605FD.text = convection questionOption_D2C3EE76_E88C_4825_41CD_1967CB679F5B.text = convection and radiation questionOption_FEF9118E_DFA5_20FF_41EA_BF950807CD1F.text = convection and radiation questionOption_FE625244_DFA5_E063_41CC_22A3FCEFA610.text = radiation questionOption_D2C3FE76_E88C_4825_41EC_2BC3D1ADD315.text = radiation ### Question question_4E8878CB_0858_6D5A_4127_7EAA257687A8.title = Can you predict which STHE flow type would be more efficient? question_A962106A_E1FF_E027_41C1_D082CA3B3E1A.title = Can you predict which STHE flow type would be more efficient? question_729B20B7_0848_1DCA_4191_3301F9A49F46.title = Identify the main components of the STHE. question_8D460A63_0848_6D4A_4191_281D9384E454.title = Identify the main components of the STHE. question_201DC929_0838_2CC6_4152_9F83CB30CA04.title = In a STHE, where should the high-pressure, hot or corrosive fluid be passed? question_F9CF34DD_DE9D_601D_41B4_6B79E8A42DC7.title = In a STHE, where should the high-pressure, hot or corrosive fluid be passed? question_B1FD1F68_0848_2346_419C_A6CFD4E4AD0E.title = In the equipment setup, where does the hot water flow through? question_B1742F79_0BC8_2346_419C_3D5CB5C490E9.title = In the equipment setup, where does the hot water flow through? question_FE24755F_DF9B_201D_41D5_F14585AC47F2.title = The concept of overall coefficient of heat transfer is used in which heat transfer situations? question_D2C39E76_E88C_4825_41DD_C5AB0F0945A1.title = The concept of overall coefficient of heat transfer is used in which heat transfer situations? question_8C799847_0848_2D4A_4174_F730DCD67F06.title = True or False? The Shell and tube heat exchangers are the most common type of HE in industries due to its capability to handle high pressure and temperature. question_8D465A64_0848_6D4E_419A_0B50802562A6.title = True or False? The Shell and tube heat exchangers are the most common type of HE in industries due to its capability to handle high pressure and temperature. question_480F3B77_0849_E34A_4194_335AA69DE303.title = Which of the following statements are correct about baffles in a STHE? Select all that apply. question_13017B1D_07D8_2CFE_4196_5849D96F0B0E.title = Which of the following statements are correct about baffles in a STHE? Select all that apply. ### Question Screen quizQuestion_E7A0F2FB_B5EB_8CB1_41B6_BEE85D7E1C48.ok = OK ### Report Screen quizScore_E7A0D2FB_B5EB_8CB1_41E4_884879A80B72.title = - SCORE - quizScore_E7A0D2FB_B5EB_8CB1_41E4_884879A80B72.completion = Completed quizScore_E7A0D2FB_B5EB_8CB1_41E4_884879A80B72.questionsCorrect = Correct quizScore_E7A0D2FB_B5EB_8CB1_41E4_884879A80B72.downloadCSV = Download .csv quizScore_E7A0D2FB_B5EB_8CB1_41E4_884879A80B72.questionsIncorrect = Incorrect quizScore_E7A0D2FB_B5EB_8CB1_41E4_884879A80B72.items = Items Found quizScore_E7A0D2FB_B5EB_8CB1_41E4_884879A80B72.questions = Questions quizScore_E7A0D2FB_B5EB_8CB1_41E4_884879A80B72.repeat = Repeat quizScore_E7A0D2FB_B5EB_8CB1_41E4_884879A80B72.submitToLMS = Submit quizScore_E7A0D2FB_B5EB_8CB1_41E4_884879A80B72.elapsedTime = Time ### Score Name score1.label = Score ### Timeout Screen quizTimeout_E7A002FA_B5EB_8CB3_41E5_7909F401CAE3.title = - TIMEOUT - quizTimeout_E7A002FA_B5EB_8CB3_41E5_7909F401CAE3.repeat = 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Single vs. Multi Pass


Single-Pass: Is when the fluid (liquid or gas) only flows through the heat exchanger once going in and out in a straight flow.


Multi-Pass: Is when the fluid (liquid or gas) passes through the heat exchanger several times before exiting.


Both single and multi-pass heat exchangers can operate in co-current and counter-current flow directions. View the image gallery to see the temperature profiles for each.
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Instructions


This scientific experiment will guide you through researching the effect of different variables on heat transfer coefficient using the shell and tube heat exchanger. The approach will help you gain new knowledge or prove existing knowledge by observing, reflecting and explaining the outcome.


Refer to the icons below to access specific content elements and navigate between activities. As you work through the sequence of activities, they will be marked as done.
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This type of heat exchanger is widely used in industry for applications such as condensers, turbine coolers and evaporators and are designed to bear high pressures and are resistant to thermal shocks.


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This type of heat exchanger is widely used in industry for applications such as condensers, turbine coolers and evaporators and are designed to bear high pressures and are resistant to thermal shocks.


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Health and Safety


In order to progress you must adhere to the following requirements.


Health and Safety Risk Assessment


Download and complete the Health and Safety Risk Assessment form. This must be signed and approved by an authorised person before you can begin the experimental procedure.












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Instructions


This scientific experiment will guide you through researching the effect of different variables on heat transfer coefficient using the shell and tube heat exchanger. The approach will help you gain new knowledge or prove existing knowledge by observing, reflecting and explaining the outcome.


Refer to the icons below to access specific content elements and navigate between activities. As you work through the sequence of activities, they will be marked as done.
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Purpose of the experiment


As an engineer your job would be to design a heat exchanger that operates at maximum efficiency, safety and require low maintenance. In order to do this, you must understand the design factors. The following experiment will help you identify and evaluate the factors that affect the heat transfer in a shell and tube heat exchanger.


The design of the heat exchanger utilises both convection and conduction types of heat transfer.


Convection: transfer of heat occurs in the movement of fluids, creating continuous heating and cooling process


Conduction: transfer of heat due to direct contact



Stop and have a think, what factors would be important for convection and conduction heat transfer?
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Terminology


It is important to understand the terms, symbols, definitions and units of measurement.


Download the following document for your reference.











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U-tube STHE


In this virtual laboratory you will be using a U-tube STHE enabling the fluid in the tubes to pass through the shell twice. The flow configuration is complicated in this case and is important to take into consideration when comparing results from co-current counter-current.
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What is a heat exchanger?


A heat exchanger (HX) is a device that allows heat (Q) from one fluid (liquid or gas) to transfer to another without the two fluids having to mix or come in direct contact.


In a domestic setting, heat exchangers are used for air-conditioning, household plumbing and refrigeration.


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Advantages and Disadvantages


The advantages and disadvantages of shell and tube heat exchanger are compared with plate heat exchanger since they are two dominant types in the industrial world.


Advantages


• Less expensive and easy design as compared to Plate heat exchanger
• Can be used under high operating temperatures and pressures
• Pressure drop is less
• Less prone to fouling
• Tube leaks are easily located and plugged since pressure test is comparatively easy
• Using sacrificial anodes protects the whole system against corrosion


Disadvantages


• Heat transfer efficiency is less compared to Plate heat exchanger
• Cleaning and maintenance are difficult
• Cooling capacity cannot be increased
• Requires more space in comparison to plate heat exchanger





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Configuration


Once all data has been recorded for the various hot/cold/flow rate settings by following the datasheet, change the STHE flow configuration to counter-current and repeat the steps.
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Control panel


The following video covers features of the control panel used to setup the experiment.
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Credits


Discipline of Chemical Engineering (WASM-MECE)
Faculty of Science and Engineering
Curtin University


Lihong Liu
Lecturer (Sessional Academic)


Arash Arami-Niya
Lecturer


Roshanak Doroushi
Laboratory technician


Learning Engagement Team
Faculty of Science and Engineering
Curtin University


Diana Taylor
Lead Learning Engagement Developer


Madelon Heperi
Senior Learning Media Developer


Tommy Woodward
Multimedia Assistant





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Design and operation details


Download a copy of the STHE design and operation details that you will need for calculations.


Shell & Tube Heat Exchanger Dimensions
Shell inside diameter - DS = 0.152m


Tube inside diameter - di = 0.00705m
Tube outside diameter - do = 0.00953m
Tube effective length - L = 0.970m


Number of tube - NT = 50 tubes
Number of passes - 2
Tube pitch - 0.001191m
Tube arrangement - triangular


Baffle type - segmented
Baffle cut - 25%
Baffle pitch - 0.1m


Duty
Tube side: hot water
Shell side: cold water


Material
Tube: Stainless Steel
Shell: Stainless Steel





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Equipment setup


Watch the following video to become familiar with the Shell and U-tube Heat Exchanger that will be used for the experiment.



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General Guidelines


There are six General Guidelines for STHE


1. The fluid at the higher pressure should pass through the tubes (tube-side). This saves the expense of a high-pressure shell.


2. The fluid most likely to cause fouling within the exchanger should be tube-side. The inside of the tubes is easier to clean than the outside.


3. The more corrosive fluid should be tube-side.


4. The tubes should be made from corrosion-resistant material. This is much less expensive than having the shell made from this material and, if corrosion occurs, only the tubes need replacing.


5. If the heat exchanger is operating as a liquid-gas system, then the gas (with its larger specific volume) should be shell-side.


6. The hotter fluid usually goes through the tubes and the cooler fluid usually goes through the shell surrounding the tubes.



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Health and Safety


Personal Protective Equipment (PPE)


It is a requirement to wear correct PPE to access the laboratory. This includes a lab coat, closed shoes, long trousers/ skirts and safety glasses. Please be aware of the following hazards when operating the rig: (a) Electrical power (240 V) (b) Hot surfaces and fluid.


Do you agree to adhere to these requirements?



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Main Components


The Shell and Tube Heat Exchanger (STHE) contains a large shell, many tubes, tube sheet, four connections (2 inlets and 2 outlets), and a series of baffles. A fluid stream passes through the tubes, and another stream passes through the shell to trade heat energy.


Take a moment to review the diagram.


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Procedure


For this procedure you will need:
• STHE datasheet
• pen
• stopwatch


Be sure that the equipment is setup in the following start up conditions:
• Power is on
• Hot water is preheated to 60 degrees Celsius
• Valve configuration is setup for co-current flow
• Have a stopwatch ready to start recording data


Set the flow rate for the first row of data
• Cold water flow is set to 5 LPM
• Hot water is set to 10 LMP


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Recording data


The datasheet is used to record the temperature on the gauge for each of the four inlet and outlet points (TT1 – TT4) as well as the cold-water tank (TT5) at various time intervals (t=0, t=1min, t=2min) using a stopwatch.


Co-current configuration
TT1= hot water inlet; TT2=hot water outlet; TT3=cold water inlet; TT4=cold water outlet; TT5=cold water tank.


Counter-current configuration
TT3=cold water outlet; TT4=cold water inlet.


NOTE: TT3 and TT4 alternate as inlet and outlet points based on the configuration.





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Shutdown


Once you have completed the experiment you will have a completed datasheet and you can shutdown the SHTE.
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Welcome to Virtual Laboratory


Shell and Tube Heat Exchanger


Welcome to the Chemical Engineering Heat Transfer Laboratory at Curtin University. We pay our respects to the Aboriginal and Torres Strait Islander members of our community by acknowledging the traditional owners of the land on which the laboratory at Bentley Campus, is located, the Wadjuk people of the Nyungar Nation.


This virtual laboratory guides you through an experiment using the Shell and Tube Heat Exchanger. On completion you will be able to:


• Adhere to health and safety requirements
• Explain the purpose of the experiment and base theory
• Identify the main components of the equipment
• Recognise advantages and disadvantages of the equipment
• Recall equipment configuration and experimental procedure
• Interpret the data spreadsheet
• Use correct formula for calculations
• Discover the factors that influence efficient heat transfer


Choose your language: English or Chinese.


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What are baffles?


Baffles are a key part of the design installed inside the shell for two purposes:
• they guide the shell-side flow back and forth across the tube field, increasing the velocity and the heat transfer coefficient.


• they support the tubes in the proper position during assembly and operation and prevent vibration of the tubes caused by flow-induced eddies. (an eddy is fluid that has a different flow direction)


Some of the commonly used baffles are segmental, doughnut type, helical type, and flower type. Segmental baffle is a plate type baffle and may be single, double or triple segmental. It is not like the continuous helical type. The single and double segmental baffles are most frequently used as they divert the flow most effectively across the tubes.



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What is a heat exchanger?


Back in 1700, steam engines relied on boilers to produce steam to power a train. The boiler used a shell and tube heat exchanger to heat water as it passed through a series tubes to reach boiling point.


Shell and tube heat exchangers are now a common design used in oil refineries, chemical process plants, boilers and steam generation.
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Control panel


The following video covers features of the control panel used to setup the experiment.
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Equipment setup


Watch the following video to become familiar with the Shell and U-tube Heat Exchanger that will be used for the experiment.



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Design and operation details


Download a copy of the STHE design and operation details that you will need for calculations.


Shell & Tube Heat Exchanger Dimensions
Shell inside diameter - DS = 0.152m


Tube inside diameter - di = 0.00705m
Tube outside diameter - do = 0.00953m
Tube effective length - L = 0.970m


Number of tube - NT = 50 tubes
Number of passes - 2
Tube pitch - 0.001191m
Tube arrangement - triangular


Baffle type - segmented
Baffle cut - 25%
Baffle pitch - 0.1m


Duty
Tube side: hot water
Shell side: cold water


Material
Tube: Stainless Steel
Shell: Stainless Steel





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General Guidelines


There are six General Guidelines for STHE


1. The fluid at the higher pressure should pass through the tubes (tube-side). This saves the expense of a high-pressure shell.


2. The fluid most likely to cause fouling within the exchanger should be tube-side. The inside of the tubes is easier to clean than the outside.


3. The more corrosive fluid should be tube-side.


4. The tubes should be made from corrosion-resistant material. This is much less expensive than having the shell made from this material and, if corrosion occurs, only the tubes need replacing.


5. If the heat exchanger is operating as a liquid-gas system, then the gas (with its larger specific volume) should be shell-side.


6. The hotter fluid usually goes through the tubes and the cooler fluid usually goes through the shell surrounding the tubes.



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Main Components


The Shell and Tube Heat Exchanger (STHE) contains a large shell, many tubes, tube sheet, four connections (2 inlets and 2 outlets), and a series of baffles. A fluid stream passes through the tubes, and another stream passes through the shell to trade heat energy.


Take a moment to review the diagram.


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Configuration


Once all data has been recorded for the various hot/cold/flow rate settings by following the datasheet, change the STHE flow configuration to counter-current and repeat the steps.





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Procedure


For this procedure you will need:
• STHE datasheet
• pen
• stopwatch


Be sure that the equipment is setup in the following start up conditions:
• Power is on
• Hot water is preheated to 60 degrees Celsius
• Valve configuration is setup for co-current flow
• Have a stopwatch ready to start recording data


Set the flow rate for the first row of data
• Cold water flow is set to 5 LPM
• Hot water is set to 10 LMP
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Recording data


The datasheet is used to record the temperature on the gauge for each of the four inlet and outlet points (TT1 – TT4) as well as the cold-water tank (TT5) at various time intervals (t=0, t=1min, t=2min) using a stopwatch.


Co-current configuration
TT1= hot water inlet; TT2=hot water outlet; TT3=cold water inlet; TT4=cold water outlet; TT5=cold water tank.


Counter-current configuration
TT3=cold water outlet; TT4=cold water inlet.


NOTE: TT3 and TT4 alternate as inlet and outlet points based on the configuration.





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Shutdown


Once you have completed the experiment you will have a completed datasheet and you can shutdown the SHTE.
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Advantages and Disadvantages


The advantages and disadvantages of shell and tube heat exchanger are compared with plate heat exchanger since they are two dominant types in the industrial world.


Advantages


• Less expensive and easy design as compared to Plate heat exchanger
• Can be used under high operating temperatures and pressures
• Pressure drop is less
• Less prone to fouling
• Tube leaks are easily located and plugged since pressure test is comparatively easy
• Using sacrificial anodes protects the whole system against corrosion


Disadvantages


• Heat transfer efficiency is less compared to Plate heat exchanger
• Cleaning and maintenance are difficult
• Cooling capacity cannot be increased
• Requires more space in comparison to plate heat exchanger





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What are baffles?


Baffles are a key part of the design installed inside the shell for two purposes:
• they guide the shell-side flow back and forth across the tube field, increasing the velocity and the heat transfer coefficient.


• they support the tubes in the proper position during assembly and operation and prevent vibration of the tubes caused by flow-induced eddies. (an eddy is fluid that has a different flow direction)


Some of the commonly used baffles are segmental, doughnut type, helical type, and flower type. Segmental baffle is a plate type baffle and may be single, double or triple segmental. It is not like the continuous helical type. The single and double segmental baffles are most frequently used as they divert the flow most effectively across the tubes.



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Single vs. Multi Pass


Single-Pass: Is when the fluid (liquid or gas) only flows through the heat exchanger once going in and out in a straight flow.


Multi-Pass: Is when the fluid (liquid or gas) passes through the heat exchanger several times before exiting.


Both single and multi-pass heat exchangers can operate in co-current and counter-current flow directions. View the image gallery to see the temperature profiles for each.
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U-tube STHE


In this virtual laboratory you will be using a U-tube STHE enabling the fluid in the tubes to pass through the shell twice. The flow configuration is complicated in this case and is important to take into consideration when comparing results from co-current counter-current.
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Credits


Discipline of Chemical Engineering (WASM-MECE)
Faculty of Science and Engineering
Curtin University


Lihong Liu
Lecturer (Sessional Academic)


Arash Arami-Niya
Lecturer


Roshanak Doroushi
Laboratory technician


Learning Engagement Team
Faculty of Science and Engineering
Curtin University


Diana Taylor
Lead Learning Engagement Developer


Madelon Heperi
Senior Learning Media Developer


Tommy Woodward
Multimedia Assistant





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STHE flow configurations


The flow direction of the fluids inside the shell and tubes can be altered to achieve different results.


Counter-current
Counter-current arrangement has two fluids that are flowing in a opposite direction, the temperature difference remains fairly constant, so the rate of heat transfer remains high along the whole length of the heat exchanger.


Other designs include cross flow (used in cases where the fluid changes state) and cross/counter flow (also known as hybrid flow).
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STHE flow configurations


The flow direction of the fluids inside the shell and tubes can be altered to achieve different results.


Co-current
Co-current arrangement is when both the shell side and tube side fluids enter and leave the heat exchanger from the same end such that they flow parallel to each other. The output temperature tends to converge so there is a low rate of heat transfer near the outlet where the temperature difference is least.
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STHE flow configurations


The flow direction of the fluids inside the shell and tubes can be altered to achieve different results.


Co-current
Co-current arrangement is when both the shell side and tube side fluids enter and leave the heat exchanger from the same end such that they flow parallel to each other. The output temperature tends to converge so there is a low rate of heat transfer near the outlet where the temperature difference is least.
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STHE flow configurations


The flow direction of the fluids inside the shell and tubes can be altered to achieve different results.


Counter-current
Counter-current arrangement has two fluids that are flowing in a opposite direction, the temperature difference remains fairly constant, so the rate of heat transfer remains high along the whole length of the heat exchanger.


Other designs include cross flow (used in cases where the fluid changes state) and cross/counter flow (also known as hybrid flow).
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Instructions


This scientific experiment will guide you through researching the effect of different variables on heat transfer coefficient using the shell and tube heat exchanger. The approach will help you gain new knowledge or prove existing knowledge by observing, reflecting and explaining the outcome.


Refer to the icons below to access specific content elements and navigate between activities. As you work through the sequence of activities, they will be marked as done.
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What is a heat exchanger?


A heat exchanger (HX) is a device that allows heat (Q) from one fluid (liquid or gas) to transfer to another without the two fluids having to mix or come in direct contact.


In a domestic setting, heat exchangers are used for air-conditioning, household plumbing and refrigeration.
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Health and Safety


Personal Protective Equipment (PPE)


It is a requirement to wear correct PPE to access the laboratory. This includes a lab coat, closed shoes, long trousers/ skirts and safety glasses. Please be aware of the following hazards when operating the rig: (a) Electrical power (240 V) (b) Hot surfaces and fluid.


Do you agree to adhere to these requirements?



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Health and Safety


In order to progress you must adhere to the following requirements.


Health and Safety Risk Assessment


Download and complete the Health and Safety Risk Assessment form. This must be signed and approved by an authorised person before you can begin the experimental procedure.












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Instructions


This scientific experiment will guide you through researching the effect of different variables on heat transfer coefficient using the shell and tube heat exchanger. The approach will help you gain new knowledge or prove existing knowledge by observing, reflecting and explaining the outcome.


Refer to the icons below to access specific content elements and navigate between activities. As you work through the sequence of activities, they will be marked as done.
HTMLText_A088D794_978A_0D20_41C9_32DEE73DEC13_mobile.html =
Welcome to Virtual Laboratory


Shell and Tube Heat Exchanger


Welcome to the Chemical Engineering Heat Transfer Laboratory at Curtin University. We pay our respects to the Aboriginal and Torres Strait Islander members of our community by acknowledging the traditional owners of the land on which the laboratory at Bentley Campus, is located, the Wadjuk people of the Nyungar Nation.


This virtual laboratory guides you through an experiment using the Shell and Tube Heat Exchanger. On completion you will be able to:


• Adhere to health and safety requirements
• Explain the purpose of the experiment and base theory
• Identify the main components of the equipment
• Recognise advantages and disadvantages of the equipment
• Recall equipment configuration and experimental procedure
• Interpret the data spreadsheet
• Use correct formula for calculations
• Discover the factors that influence efficient heat transfer


Choose your language: English or Chinese.




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Purpose of the experiment


As an engineer your job would be to design a heat exchanger that operates at maximum efficiency, safety and require low maintenance. In order to do this, you must understand the design factors. The following experiment will help you identify and evaluate the factors that affect the heat transfer in a shell and tube heat exchanger.


The design of the heat exchanger utilises both convection and conduction types of heat transfer.


Convection: transfer of heat occurs in the movement of fluids, creating continuous heating and cooling process


Conduction: transfer of heat due to direct contact


Stop and have a think, what factors would be important for convection and conduction heat transfer?
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Terminology


It is important to understand the terms, symbols, definitions and units of measurement.


Download the following document for your reference.
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What is a heat exchanger?


Back in 1700, steam engines relied on boilers to produce steam to power a train. The boiler used a shell and tube heat exchanger to heat water as it passed through a series tubes to reach boiling point.


Shell and tube heat exchangers are now a common design used in oil refineries, chemical process plants, boilers and steam generation.
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Credits


Discipline of Chemical Engineering (WASM-MECE)
Faculty of Science and Engineering
Curtin University


Lihong Liu
Lecturer (Sessional Academic)


Arash Arami-Niya
Lecturer


Roshanak Doroushi
Laboratory technician


Learning Engagement Team
Faculty of Science and Engineering
Curtin University


Diana Taylor
Lead Learning Engagement Developer


Madelon Heperi
Senior Learning Media Developer


Tommy Woodward
Multimedia Assistant





HTMLText_FFADBFE7_DFBB_E02D_41A3_89A75DB7A04E_mobile.html =
Credits


Discipline of Chemical Engineering (WASM-MECE)
Faculty of Science and Engineering
Curtin University


Lihong Liu
Lecturer (Sessional Academic)


Arash Arami-Niya
Lecturer


Roshanak Doroushi
Laboratory technician


Learning Engagement Team
Faculty of Science and Engineering
Curtin University


Diana Taylor
Lead Learning Engagement Developer


Madelon Heperi
Senior Learning Media Developer


Tommy Woodward
Multimedia Assistant





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